Centerless grinding is an outer diameter grinding process, a useful form of precision grinding. It is different from cylindrical processes as the workpiece does not mechanically confine. An external motor in the workhead, holds the work between centers or chucks and rotates opposite the faster-rotating grinding wheel on traditional outer diameter machines.
Unlike chucker-type or center-type grinding, centerless grinding does not need center holes, workhead fixtures, or drivers. Instead, a workplace lies between a smaller-diameter slower-speed regulating wheel and a high-speed grinding wheel supporting the workpiece’s outer diameter.
The process uses abrasive cutting materials (aluminum oxide, diamond, sand, etc.) on a grinding wheel to remove a small section of the workpiece to achieve a perfect surface finish and excellent dimensional accuracy.
Combining these three essential components— workplace, regulating wheel, and grinding wheel—separates effective centerless grinding services from one that causes headaches and produces inferior results.
Types of Centerless Grinding
Centerless grinding is classified into three types:
- Through-feed Grinding
- In-feed Grinding
- End-feed Grinding
Through Feed Grinding
The workpiece goes into grinding wheels in the through-feed grinding services. It passes from the region between regulating wheel and the grinding wheel without stopping. The approach is helpful for flat parallel items like rollers and pins. This process useful to grind the diameter of long bars.
This process is useful for workpieces with abnormal or complex shapes. Plunge grinding is comparable to this approach. The workpiece is positioned on a work rest against the support in this grinding service. The work rest, control wheel, and workpiece are manually moved against its grinding wheel. This approach is primarily useful for projected formed surface and shoulder grinding.
In this process, the workpiece gets pushed through the grinding mechanism until it reaches an ultimate stop. The precision grinding operation occurs, and the workpiece returns reversely.
The Centerless Grinding Process in Action
The centerless grinding process is similar to cylindrical precision grinding, except it has no spindle. Then, the workpiece goes between two wheels (grinding and regulating wheels) that spin in the exact directions at different speeds.
1. The grinding wheel rotates along a fixed axis, directing the pressure on the piece down onto the fixture support. This wheel usually does the grinding operation, which has a faster tangential speed than the piece at the contact point.
2. The regulating wheel is the other wheel is adjustable. The wheel applies lateral pressure on the workpiece and generally has rubber-bounded abrasive or coarse to catch it. The component to be ground determines the regulating wheel requirements as well.
3. The relative velocity of these two wheels determines the grinding process and the speed at which material is extracted from the workpiece. The job rotates with a regulating wheel during the procedure, with high linear velocity on the connection point and no slipping. The grinding wheel turns faster, passing over the job’s surface at the connection point and switching material chips while it passes.
Advantages of Centerless Grinding
● Centerless grinding uses less grinding material.
● This process is simple to manage.
● This procedure produces high-quality results.
● Someone with less experience may complete this kind of job.
● Work holding does not necessitate the use of a center or chuck.
● It is possible to finish in a shorter amount of time.
● It can grind many jobs or workpieces at once.
● The process has the potential to grind workpieces that are brittle or deformed.
● It produces a higher yield and has a longer wheel life.
● It’s easier to grind thin workpieces.
● The procedure takes place in a perfect floating condition
Disadvantages of Centerless Grinding
● At various working diameters, this operation is difficult to manage.
● At lower production levels, this kind of process is ineffective.
● It takes a lot of time to change the grinding wheel tool.
● Pieces with Flats and Key Ways cannot benefit from this.
Industrial Applications of Centerless Grinding
When a large number of pieces must be handled in a short amount of time, centerless grinding services are the best option.
In the production of numerous high-volume automobile components, it is essential. These components are control rods, valve spools, camshafts, pistons, crankshafts, rollers, and sleeves.
Centerless grinding is also useful to make pieces for hydraulics control systems, aerospace, medical industries, and any other application that requires roundness and exceptional precision of cylindrical surfaces using centerless or precision grinding.
Mass Production: Shafts, Bolts, Bearings, Valves, Hubs, Needles, Pivots, and Axles.
Special Applications: Tubes, Z.B. bars, Cylinders, Isolators, Rotors, and Balls.
Best Centerless Grinding Service Provider
Centerless grinding is an excellent method that removes the right volume of material to produce a flawlessly finished piece. It’s a technology helpful in many industrial operations and is beneficial.
Contact Forte Precision Metals for your centerless grinding services if you’re searching for a professional grinding company. At Forte Precision Metals, Inc., we believe in providing our clients with the finest products and grinding services. Request a quote today!
We’ve been giving grinding services for years and can put that knowledge to work for you! Contact us!